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1.2 The reactor, physically

Delft University of Technology
Updated: 18 Oct 2026

A fixed-bed reactor is a tube packed with porous catalyst pellets. Gas flows through the voids between the pellets; the reaction happens on the internal surface of the pellets, which the gas must reach by diffusing into the pores.

Three length scales matter, and the model resolves all three:

ScaleWhat happens thereHow the model treats it
Bed (cm–m)Gas flows along the tube; concentration changes with position and timeAxial coordinate zz, NzN_z cells
Pellet (mm)Gas diffuses radially inward while reactingRadial coordinate rr, NrN_r nodes per cell
Surface (nm)Molecules adsorb, react, and desorb on active sitesFractional coverages θj\theta_j

The separation of these scales is what makes the problem stiff: surface processes equilibrate in microseconds to milliseconds, while the gas composition along the bed evolves over seconds.

Why periodic operation is interesting

Under steady feed, the catalyst settles into a fixed surface composition. The selectivity to ethylene is then set by the balance between the desired partial hydrogenation and the undesired full hydrogenation to ethane — a balance that cannot be improved by changing a constant temperature or pressure alone.

Forcing the inlet composition to vary in time breaks that equilibrium. Because the two reaction pathways have different dependencies on the surface hydrogen coverage, a periodic inlet can drive the surface through states that a steady feed never reaches. The open question is which input profiles do this best — and that question requires a dynamic model to answer, which is what this work provides.